9.2. Battery storage

9.2. Battery storage

Batteries are commonly used to store electric energy generated by off-grid renewable energy systems, and also to mitigate the sharp fluctuations of power for on-grid systems. While there are many different types of battery technologies, some are more applicable to utility scale energy storage than others. Applicability to large systems depends on such factors as cost of materials, ability to scale up with no ill effects or performance loss, and design and operation mode.

Some well-known examples of battery types used as stationary storage system for PV solar are listed in Table 9.1

Table 9.1. Sandia National Laboratories cost and performance assumptions [Source: Sandia National Laboratories].

Technology (battery type)	Power subsystem cost $/kW	Energy storage subsystem cost $/kWh	Charge-discharge efficiency %	Cycles
Advanced lead-acid	400	330	80	2,000
Sodium/sulfur	350	350	75	3,000
Lead-acid with carbon enhanced electrodes	400	330	75	20,000
Zinc/bromine	400	400	70	3,000
Vanadium redox	400	600	65	5,000
Li-ion (large)	400	600	85	4,000
Flywheels (high-speed composite)	600	1,600	95	25,000
Super capacitors	500	10,000	95	25,000

Note: The costs in the table are based on standard assumptions for the applications and technologies considered, and on expert opinion. They are meant to be used for comparative purposes. The actual costs of any storage system depend on many factors and the assumptions and the means of calculating some of the values are subjective and continue to be debated, even among experts in the field (Sandia National Laboratories).

For quite a while, lead-acid batteries have been the first choice for off-grid PV applications. This lead-acid battery technology has been around since the 19th century and, historically, service providers have more knowledge and tools to deal with those systems. But, despite their long existence and widespread use, lead-acid batteries remain one of the lowest energy-to-weight and energy-to-volume battery designs, which means they are too big and heavy for the amount of energy they provide. This technology is inexpensive and reliable, and it may be a while before it is replaced by more advanced types on a wide scale.

The following reading provides more information on the battery storage types and lead-based batteries, specifically.

Li-ion battery technology

Li-ion battery is one of the rapidly advancing technologies preferred for employment in conjunction with solar systems due to high storage capacity, high charging rates, light weight, and relatively long service life. However, the technology cost is still high and can be a limitation on the utility scale. Some of the very attractive features of Li-ion batteries are high power output and high charge-discharge efficiency. They can also withstand more charge-discharge cycles than lead-acid batteries.

The principle of operation of the Li-ion battery is discussed below.

A schematic representation of a generic Li-ion battery is given in Figure 9.1. Roughly, Li-ion cell consists of three layers: electrode 1 (cathode) plate (usually lithium cobalt oxide), electrode 2 (anode) plate (usually carbon), and a separator. The electrodes inside the battery are submerged in an electrolyte, which provides for Li+ ion transfer between the anode and cathode. The electrolyte is typically a lithium salt in an organic solvent.

During the charging process, a DC current is used to withdraw Li⁺ ions from the cathode and to partially oxidize the cathode compound:

LiCoO₂ → Li_1-xCoO₂ + xLi⁺ + xe^–

The released Li⁺ ions migrate through electrolyte towards the anode, where they become absorbed in the porous carbon structure:

xLi⁺ + xe^– + C₆ → Li_xC₆

At the same time, electrons travel through the external circuit (electrolyte is not electron conductive).

During the battery discharge, the reverse process takes place. Li⁺ ions spontaneously return to the cathode, where electrochemical reduction occurs.

Limitations of the Li-ion batteries are rooted in the material properties.

For example, the LiCoO₂ ⇔ Li_1-xCoO₂ $$conversion is only reversible with x<0.5, which limits the depth of the charge-discharge cycle. But with a wider variety of materials available, research is underway to develop new generations of Li-ion batteries.

For example, take a look at the Sigma Aldrich website, which lists multiple alternatives for cathode, anode, electrolyte, and solvents.

Table 9.2. Advantages and limitations of the Li-ion batteries [source: Battery University, 2010]

Advantages	Limitations
1. Relatively high energy density and potential of finding even better formulations.	1. Circuit protection needed to avoid damaging high voltage / current.
2. No need for priming - new battery is ready to operate.	2. Aging - battery gradually loses its capacity even if not in use.
3. Low self-discharge (compared to other types of batteries).	3. Toxic chemicals are subject to regulations.
4. Low maintenance.	4. High cost of materials and manufacturing process.
5. Capability to generate high current / power.	5. Technology is not fully mature; varying components and chemicals.

Flow Batteries

Flow batteries, unlike solid-state batteries, have their chemical components dissolved in liquid solutions, which can be pumped through the electrodes in a flow. If you are familiar with the concept of fuel cell, it is something similar in principle of operation, although it is still a closed loop system. A flow battery cell itself can be small, while the solutions can be contained in external storages. One of the advantages of the flow batteries is almost instant replacement of the electrolyte liquid, thus eliminating any gradient or concentration fluctuations at the electrodes. The main difference between the conventional batteries and flow batteries is that the energy is typically stored in the liquid phase in flow batteries. So, increasing the size of the storage tanks for the liquids allows easy scale-up of the battery to match a specific application.

Zinc-bromine flow battery storage

Zinc-bromine battery is a type of hybrid flow battery. It uses zinc bromine as the working solution, which is stored in two compartments, separated by a porous membrane. One compartment has a negative zinc electrode and the other compartment has a positive bromide electrode. During charge, supplied electricity (e.g., from a solar conversion system) is used to electroplate metallic zinc (Zn) on the negative electrode, while bromine (Br₂) is generated on the positive electrode. During discharge, the opposite process occurs: Zn is dissolved to form Zn²⁺ ions in solutions, and bromine is converted back to bromide ions (Br^-).

Here are the electrochemical reactions involved in this process:

Zn²⁺ + 2e^- → Zn(s)   - Reduction of zinc during battery charging

2Br^- → Br₂(aq) + 2e^-    - Oxidation of bromine during battery charging

The overall reaction is therefore:

Zn²⁺ + 2Br^-⇔ Zn(s) + Br₂(aq)

This reaction proceeds to the right on charging and to the left on discharging. The standard electrode potential for the overall reaction is 1.85 V, which is the maximum theoretical voltage that can be expected from a single cell. The battery cells are stacked to increase the overall storage capacity of the system.

The battery compartments are made of inert plastic. Unlike common batteries, which store electrolyte within the reaction chamber, zinc-bromine batteries have solution storage in the external tanks, from where it is circulated through the electrodes (flow battery type). The external bromide solution storage also helps maintaining required concentration of bromide throughout the reaction cycle.

This technology has been commercialized by ZBB EnerStore company, which engineered zinc-bromine batteries into 50 kWh modules, scalable up to bigger storage systems. Each module is a stand-alone system that includes all necessary software and hardware. Some advantages of this technology include high-energy density (75-85 Wh/kg), stability, i.e., good resistance to performance degradation, ability to operate at full output within a wide temperature range. Unlike most batteries, ZBB EnerStore batteries use non-reacting electrodes (i.e., electrodes are not reactants, but simply are substrates for reactions to take place), which helps minimize loss of performance from repeated cycling.

Watch this video (5:19 minute) for a demo of ZBB EnerStore solution for zinc bromide battery technology:

Video: ZBB EnerStore (5:19)

Vanadium Redox Flow Batteries

This type of battery utilizes the multiple redox states of vanadium (V) in its charge-discharge cycles. Vanadium is present in the dissolved form in the sulfuric acid medium, and because it is all-vanadium system, this type of battery is not susceptible to performance loss due to cross contamination.

During charging, the following half-reactions occur in two separate compartments of the battery:

V³⁺ + e– → V²⁺

VO²⁺ + H₂O → VO₂⁺ +2H⁺ + e^–

Electrons are supplied from the solar energy conversion system as DC current onto non-reacting electrode dipped in the V³⁺ solution. As a result, V³⁺ is reduced to V²⁺. At the same time in the other compartment, vanadium (IV) species VO²⁺ is oxidized to vanadium (V) species VO₂⁺, releasing the electron. On discharging, these reactions are reversed.

The summary process is expressed through the following reaction:

VO²⁺ + V³⁺ + H₂O ⇔ V²⁺ + VO₂⁺ + 2H⁺

The total voltage generated by a single vanadium redox flow battery is around 1.25 V in ideal case.

The main benefits of the vanadium redox flow batteries ability to go through "unlimited" number of cycles; they have a long lifespan (>20 years), quick charging, and high efficiency of the charge-discharge cycle (~80%). They are also more environmentally friendly in terms of component toxicity than many other types of batteries.

The vanadium redox flow battery technology is potentially suitable for extra-large utility scale applications. For example, the 200 MW VRB battery facility in Dalian, China, is expected to significantly increase the stability of the electric grid by supplying power during peak hours and emergency black-starts. Development of such a mega facility was enabled by its co-location with the VFB cell manufacturing factory, which is tapping into local vanadium resources. The Dalian battery is expected to become operational in 2020. Nearby wind power facilities have been forced to curtail electricity production – this battery facility hopes to reduce curtailing significantly.

Check out the story here. 

Additional resources:

Review paper: Blanc, C. and Rufer, A., Understanding the Vanadium Redox Flow Batteries, in Paths to Sustainable Energy, Dr. Artie Ng (Ed.), ISBN: 978-953-307-401-6. pp. 333-337(Access the article in Canvas).

This paper is quite technical as it describes different models used to analyze the performance of the vanadium redox flow batteries. Read sections 1 and 2, which describe the electrochemical principles behind the battery operation. Reading further sections may be useful if you have a special interest in this topic, but is not required.